Extrusion Die Manufacturing
Dies (extrusion heads) are precision tooling that shapes the cross-section of the final product during extrusion of plastic profiles, rubber items, aluminum billets, cable insulation, and other materials. The extrusion die's accuracy and surface quality determine the geometry, uniformity, and surface quality of the final product.
Promservice specializes in high-precision die manufacturing based on customer-supplied technical drawings (TD). Our goal is to perfectly translate your design into metal, ensuring the finished die operates with maximum efficiency and durability.
Our production capabilities and years of experience allow us to handle orders for tooling of any complexity, ensuring high maintainability and long service life of the products.
Extrusion Die Manufacturing Based on Customer TD
We work with technical documentation of any format, strictly adhering to all tolerances and material and machining requirements.
Our manufacturing process focuses on maximum precision and minimal deviations from specified parameters.
Manufacturing from Drawings
We produce dies that strictly comply with all geometric dimensions and requirements specified in the documentation provided by you.
Tolerance Compliance
Special attention is given to critical working surfaces and channels where micron-level precision is required for a stable and uniform extrusion process.
Quality Control
Each stage is accompanied by multi-level control using high-precision measuring instruments and calibrated equipment.
Development of Standard Dies
For standard products, we can develop TD based on your technical requirements or samples.
Technologies and Materials
To manufacture dies capable of withstanding high loads and temperatures while ensuring high product quality, we use advanced machining methods and only trusted materials:
Materials
We use tool steels and high-alloy steels (e.g., 40ХН, 4Х5МФС, Х12МФ) and other wear- and corrosion-resistant alloys selected according to the processed material (plastic, rubber, metal).
Precision Machining
Use of high-precision CNC machines ensures geometric accuracy and cleanliness of internal channels.
EDM (Electrical Discharge Machining)
This method is indispensable for forming complex, high-precision channels and profiles that are inaccessible to conventional milling.
Heat Treatment
Hardening, tempering, and other methods to increase the hardness, wear resistance, and durability of dies.
Finishing and Polishing
Special attention is paid to polishing working surfaces. Super-smooth internal channels are critical for reducing friction, preventing material adhesion, and ensuring high quality of the finished profile.
Extrusion Die Applications
Dies manufactured by Promservice are widely used in various industries requiring precise material shaping through extrusion:
Construction Industry
Production of PVC window and door profiles, finishing materials.
Packaging Industry
Manufacturing of films, sheets, and specialized packaging profiles.
Cable Industry
Forming insulation coatings and sheaths.
Mechanical Engineering
Production of rubber-technical products (RTP) and technical profiles.
Metalworking
Manufacturing aluminum and other metal profiles using extrusion.
Quality Certified ISO 9001:2015
The accuracy and reliability of our dies are ensured by strict adherence to quality standards. Promservice has implemented an effective Quality Management System (QMS) certified to ISO 9001:2015 in the field of mechanical processing of metals and non-metals. This certification guarantees:
High Processing Accuracy
Our QMS ensures strict control of all parameters and tolerances critical to die channel geometry.
Process Stability
Use of high-quality materials and technologies ensures durability of the finished tooling.
Full Compliance with TD
Guaranteeing that the finished die perfectly matches the provided technical documentation.
Continuous Process Improvement
We regularly analyze and optimize our manufacturing processes to maintain high levels of quality and efficiency.
Customer Satisfaction
We focus on fully meeting client needs, providing a personalized approach and high-quality service.
